Industries - Manufacturing
Autonomous Cyber Defence for Industrial Operations
Unified IT and OT security with Spharaka Signal™ and Spharaka Sphere™.
Manufacturers run environments where cyber events translate directly into safety, production, and revenue impact. Spharaka Signal™ delivers passive OT visibility and industrial threat detection, while Spharaka Sphere™ unifies IT and OT telemetry into an AI-native autonomous cyber defence platform powered by SAGE™.
Cybersecurity Landscape
The Cybersecurity Landscape in Manufacturing
Modern manufacturing operates at the intersection of IT and OT: enterprise systems, connected factories, industrial control networks, SCADA, PLCs, robotics, and increasingly cloud-based analytics. Downtime is measured in millions per hour, and safety cannot be compromised.
OT environments were not built for the modern threat landscape. Legacy protocols, unmanaged assets, and slow patch cycles combine with growing IT/OT convergence to create an attack surface that traditional IT security tools cannot see or defend.
Unknown OT asset inventory
Most manufacturers cannot fully enumerate the PLCs, HMIs, and controllers running their production lines.
IT and OT convergence risk
Business systems, MES, and industrial networks are increasingly interconnected, creating cross-domain attack paths.
Ransomware targeting production
Attackers deliberately disrupt manufacturing operations to force rapid payment decisions.
Legacy and unsupported systems
Long-lived industrial systems often cannot be patched, replaced, or scanned actively.
Supply chain and vendor access
Remote support, integrators, and OEM connectivity expand the OT attack surface.
Safety and uptime constraints
Traditional active scanning and agents can disrupt sensitive OT devices and are often not deployable.
Autonomous Cyber Defence
How Spharaka Sphere™ Transforms Security Operations
Spharaka Sphere™ delivers AI-native autonomous cyber defence for manufacturers, unifying IT telemetry from endpoints, servers, identity, and cloud with rich OT telemetry from Spharaka Signal™.
This unified investigation surface allows manufacturing SOCs to detect and respond to cross-domain attacks - from an initial IT phishing compromise to lateral movement into engineering workstations, MES, and industrial networks - as a single, coherent investigation rather than fragmented alerts across disconnected tools.
Unified IT and OT visibility
One platform for IT and OT telemetry, correlated by SAGE™ and Sphere's autonomous engine.
AI-native detection
Behavioral baselines across corporate and industrial environments detect anomalies that signature tools miss.
Autonomous investigations
Sphere reconstructs cross-domain intrusions and delivers analyst-ready case narratives.
Attack path analysis
Map how adversaries could pivot from IT to OT and pre-empt lateral movement into production.
Autonomous response
Machine-speed containment on the IT side while OT actions remain safe, controlled, and human-approved.
Executive dashboards
Operational and cyber risk views for CISOs, plant leadership, and executive teams.
The AI Cybersecurity Analyst
SAGE™ - Enterprise AI for Security Operations
SAGE™ acts as an AI cybersecurity analyst that understands both IT and OT context. Analysts investigate incidents in natural language - asking SAGE™ to summarize a suspected intrusion into an engineering workstation, reconstruct the path from an IT compromise toward an ICS network, or generate an executive briefing on production risk.
For manufacturing organizations that often lack deep OT-savvy SOC analysts, SAGE™ acts as an always-on force multiplier that combines Sphere's data with OT context from Spharaka Signal™.
The result is faster, safer, and more informed decisions across cyber, engineering, and operations leadership.
Natural language investigations
Guided AI-assisted analysis
Root cause reconstruction
Contextual threat intelligence
Accelerated analyst productivity
Executive-friendly explanations
Industry Use Cases
Industry Use Cases
Plant SOC operations
Unified detection and investigation across corporate IT and plant networks.
OT asset discovery and inventory
Continuous passive discovery of controllers, HMIs, engineering workstations, and industrial devices.
IT-to-OT lateral movement detection
Detect attacker pivots from corporate systems toward MES, historians, and industrial networks.
Ransomware defence for production
Early detection and containment of ransomware staging in IT before it impacts plant operations.
Third-party and vendor access monitoring
Continuous visibility into OEM, integrator, and remote support access to industrial systems.
Regulatory and standards alignment
Support for IEC 62443-aligned monitoring and reporting on OT security posture.
Where a manufacturing deployment usually starts
Almost every manufacturing estate begins in the same place: nobody has an accurate inventory of what is on the plant network. That is building a device-of-record without probing a controller, and it is the step that has to come before any detection work.
Collection is handled by Spharaka Signal, the OT and ICS platform, which reads Profinet, EtherNet/IP and the rest at register level from a mirrored port rather than by scanning. The deeper protocol and standards material sits in manufacturing OT security and, for zones, conduits and security levels, IEC 62443.
The attacks themselves usually arrive through the corporate network, which makes lateral movement detection and ransomware containment the two use cases that matter most on the IT side of the boundary. Audit evidence and our own posture are in the Trust Center.
OT / ICS Security
Spharaka Signal™ - Passive Visibility for Industrial Environments
Spharaka Signal™ is Spharaka's passive-first industrial cyber defence platform. It delivers deep visibility into OT and ICS environments without disrupting sensitive production systems, making it deployable across greenfield and legacy plants alike.
Signal continuously discovers assets, maps communications, and monitors industrial protocols to detect anomalies and threats specific to industrial operations.
Passive OT visibility
Non-intrusive monitoring that preserves safety and uptime while giving SOCs full visibility.
Industrial asset discovery
Continuous discovery of PLCs, HMIs, RTUs, engineering workstations, and industrial endpoints.
ICS network visibility
Communication mapping and baselining across industrial network segments.
Industrial protocol monitoring
Deep inspection of Modbus, DNP3, OPC, S7, EtherNet/IP, and other industrial protocols.
OT anomaly detection
Behavioral baselines tuned to industrial workflows detect subtle deviations that signature tools miss.
Industrial threat detection
Detection of known industrial threats and adversary techniques targeting OT environments.
Production network monitoring
Continuous observation of process and control network health from a cybersecurity perspective.
Purdue Model visibility
Structured visibility across Purdue Model levels for architecture-aligned monitoring.
IT and OT convergence support
Bridging visibility between corporate IT and industrial systems for unified defence.
Integration Layer
Spharaka Signal™ + Spharaka Sphere™: Unified IT and OT Defence
Spharaka Signal™ continuously feeds rich OT telemetry into Spharaka Sphere™, so industrial context is not siloed in a separate OT tool. Instead, it becomes a first-class part of the enterprise investigation surface - analyzed by SAGE™, correlated by Sphere's autonomous engine, and available to analysts and leaders as part of every relevant investigation.
Why Spharaka
Why Organizations Choose Spharaka
IT + OT in one platform
Signal and Sphere together deliver a truly unified defence surface.
Safety-preserving visibility
Passive monitoring keeps production and safety systems undisturbed.
Autonomous SOC operations
Reduce manual triage across IT and OT with AI-native investigations.
OT-aware AI analyst
SAGE™ reasons over both IT and OT context to accelerate investigations.
Deployment flexibility
Cloud, on-premises, hybrid, and air-gapped options for diverse plant footprints.
Enterprise scalability
Designed for global manufacturers with many sites, business units, and partners.
Deployment
Deployment Flexibility
Spharaka Sphere™ is engineered for the operational realities of modern enterprises. Whether your infrastructure is fully in the cloud, on-premises, air-gapped for regulatory reasons, or spread across hybrid environments, Sphere deploys where your data lives and where your security teams operate.
Cloud
Elastic, multi-region cloud deployment for born-in-cloud enterprises.
On-Premises
Full control within your data centre for strict data residency needs.
Air-Gapped
Isolated environments for regulated, classified, or critical operations.
Hybrid
Unified visibility across cloud, on-prem, and edge in one platform.
Frequently asked questions
How does Spharaka Signal™ differ from traditional OT security tools?
Signal is passive-first, AI-native, and designed to integrate deeply with Spharaka Sphere™, so OT telemetry becomes part of unified IT + OT investigations rather than sitting in a separate tool.
Is Spharaka Signal™ safe to deploy in production plants?
Yes. Signal is passive by design, meaning it observes network traffic without actively probing OT devices, preserving safety and uptime.
How does Spharaka Sphere™ work with Spharaka Signal™?
Signal feeds rich OT telemetry into Sphere, where SAGE™ and Sphere's autonomous engine correlate it with IT signals for unified investigations and response.
Does Spharaka support IEC 62443-aligned monitoring?
Sphere and Signal together provide monitoring, visibility, and evidence aligned to IEC 62443 and other industrial cybersecurity frameworks.
Can Sphere and Signal deploy in air-gapped plants?
Yes. Both platforms support air-gapped, on-premises, hybrid, and cloud deployments to match the realities of industrial environments.
How does SAGE™ help OT-lean SOCs?
SAGE™ acts as an AI cybersecurity analyst that combines IT and OT context, helping analysts investigate and respond without requiring deep OT specialization for every case.
Can Spharaka integrate with our existing OT and IT tools?
Yes. Spharaka integrates with common IT security stacks and industrial systems, ingesting telemetry to enrich Sphere's unified investigation surface.
How quickly can a manufacturer deploy Signal and Sphere?
Prebuilt content and passive deployment models allow rapid onboarding, with initial value typically realized within weeks.
How does Spharaka reduce ransomware risk in manufacturing?
Sphere detects ransomware staging in IT early, while Signal ensures visibility into OT paths, allowing autonomous containment before production is impacted.
Is Spharaka scalable for global manufacturers?
Yes. Sphere and Signal are engineered for multi-site, multi-region operations with unified visibility across the enterprise.
Experience Autonomous Cyber Defence in Your Environment
Book a personalized demonstration of Spharaka Sphere™ and see how AI-native security operations transform detection, investigation, and response for your organization.